Thanks to sensor technology, our cars instantly alert us when doors aren’t properly locked. But imagine another crucial gateway with no alerts for gaps in its frame, silently inviting microbes and contaminants. This is the precision required in manufacturing cleanroom panels where even the smallest imperfection can compromise the integrity of a controlled environment.
Fabtech cleanroom panels are not a one-size-fits-all solution. Each industry, pharmaceuticals, solar, electronics, and semiconductors, has distinct environmental and regulatory requirements that dictate the choice of panel materials and infill cores.
This blog provides a technical overview of cleanroom panels, their infill materials, and the key benefits they offer across industries.
Cleanroom Panels for the Pharmaceutical Industry
Types of Panels Used for the Pharmaceutical Industry
Pre-coated GI (Galvanized Iron) Panels – Provides durability, chemical resistance, and easy cleanability.
Stainless Steel (SS 304/SS 316) Panels – Highly resistant to corrosion and microbial growth, making them ideal for pharmaceutical manufacturing plants.
Aluminum Honeycomb Panels – Lightweight and structurally rigid, they allow for seamless and easy installation of modular cleanroom systems.
Polyurethane (PU) / Polyisocyanurate (PIR) Insulated Panels – Offer thermal insulation and fire resistance, commonly used in controlled environments.
Infill Material and Properties for the Pharmaceutical Industry
- Polyurethane (PU) Foam – Lightweight, it offers good thermal insulation and moisture resistance.
- Polyisocyanurate (PIR) Foam – Similar to PU but with higher fire resistance, ideal for sterile environments.
- Rockwool – Has excellent fire resistance and soundproofing properties, and is commonly used in GMP-compliant cleanrooms.
- Aluminum Honeycomb – Lightweight, high strength, rigid and durable, it allows for the reconfiguration of modular cleanrooms.
Key Benefits of the Pharmaceutical Industry
- Compliance with cGMP and FDA regulations.
- High hygiene and chemical resistance.
- Designed for sterile and aseptic applications.
Cleanroom Panels for the Solar Industry
Panels Used in the Solar Industry
- Aluminum Composite Panels (ACP) – Lightweight and corrosion-resistant, used for their structural integrity.
- Glass Reinforced Plastic (GRP) Panels – The high durability and resistance to moisture and UV exposure make it ideal for humid environments.
- Rockwool Insulated Panels – Offer fire resistance, thermal resistance and excellent soundproofing, making them ideal for cleanrooms for solar cell production.
Solar Industry Infill Material and Properties:
- Rockwool – Provides fire resistance, thermal insulation, and soundproofing.
- Glass Wool – Lightweight and cost-effective, offering good insulation properties.
- Polyisocyanurate (PIR) Foam – Preferred for its thermal efficiency and fire-retardant properties
Key Benefits of the Solar Industry
- High fire safety standards to prevent thermal hazards.
- Effective thermal insulation for controlled environments.
- Resistance to UV exposure and corrosive chemicals used in solar cell manufacturing.
Cleanroom Panels for the Electronics Industry
Panels Used in the Electronics Industry
- Electrostatic Dissipative (ESD) Panels – Prevent static buildup, which is critical in environments where electronic components are sensitive.
- High-Pressure Laminate (HPL) Panels – Provide excellent wear resistance and durability against chemicals.
- Aluminum Honeycomb Panels – Used for their lightweight and high mechanical strength, supporting modular cleanroom structures.
Infill Material and Properties for the Electronics Industry
- Electrostatic Dissipative (ESD) Honeycomb Core – Avoids static buildup, crucial for electronics manufacturing.
- Aluminum Honeycomb – High strength, lightweight, and allows for easy reconfiguration of cleanrooms.
- High-Density Mineral Wool – Fire-resistant and provides excellent acoustic insulation.
- PU Foam – Lightweight with moderate insulation properties for controlled environments.
Key Benefits for the Electronics Industry
- Electrostatic control for handling delicate electronic components.
- Protection against dust, humidity, and contamination.
- Enhances manufacturing precision and reliability.
Cleanroom Panels for the Semiconductor Industry
Panels Used for the Semiconductor Industry
- ESD-Controlled Panels – Prevents electrostatic discharge that can damage semiconductor components.
- Ultra-Low Outgassing Panels – Ensure minimal particle release to maintain ultra-clean conditions.
- Aluminum or Stainless Steel Panels – The corrosion-resistance and non-porous surfaces to prevent particle contamination.
- PVC-Coated or Powder-Coated GI Panels – Offer smooth antimicrobial surfaces for enhanced contamination control.
Infill Material and Properties for the Semiconductor Industry
- Aluminum Honeycomb – Ensures minimal particle shedding and maintains ultra-clean conditions.
- ESD-Controlled Polypropylene Core – Prevents static charge accumulation, protecting semiconductor components.
- Rockwool – Fire-resistant and sound-absorbing, often used in high-precision manufacturing spaces.
- Phenolic Resin Foam – Low outgassing, high fire resistance, and chemical stability, ideal for wafer fabrication in high-purity environments.
Key Benefits for the Semiconductor Industry
- Ensures ultra-clean environments for semiconductor fabrication.
- Provides ESD protection to prevent component damage.
- Reduces contaminant exposure with superior material selection in cleanrooms for the semiconductor industry.
Fabtech Cleanroom Panel: The Promise and Protection it holds
Fabtech cleanroom panels are designed based on industry-specific requirements such as electrostatic control, cleanliness standards (ISO 14644), and resistance to chemicals or environmental factors. Our modular cleanroom panels are the modern and responsible way of taking advantage of its prefabricated property while ensuring a contaminant-free environment. Our panels offer:
- Smooth surface: Minimizes particle adhesion and facilitates cleaning.
- High chemical resistance: Withstands various harsh chemicals used in the manufacturing process.
- Low outgassing properties: Prevents the release of volatile compounds that could contaminate the sensitive environments.
Panel Construction
- Insulated core: Ensures temperature stability for critical processes
- Seamless joints: Prevents particle accumulation at panel connections.
- Modular design: Allows flexibility, scalability and easy installation.
By making a mark in the cleanroom sphere, we remain committed to providing tailored cleanroom solutions that act as a layer of protection on critical manufacturing facilities. With numerous organizations across the pharmaceutical, solar, electronics, and semiconductor industries benefiting from our advanced panels, cleanroom infrastructure and turnkey cleanroom solutions, we take pride in our growing network of satisfied clients. With Fabtech cleanrooms tailored solutions, we can build a cleaner, safer, and more efficient future together. Contact us today!